Safe Pallet Jack Operation

A worker in an orange safety vest and helmet navigates a pallet jack loaded with wrapped materials down a hardware store aisle lined with various types of tile samples.

Safe Pallet Jack Operation

While they may not be as dangerous as forklifts, pallet jacks still provide an opportunity for injury. When using a pallet jack around the workplace, it is important that you follow the proper safety precautions to avoid injuring yourself or your co-workers.

Proper Protective Equipment

It is important to remember to wear the appropriate personal protective equipment (PPE) if you will be working with pallet jacks.

  • Steel-toed shoes provide invaluable protection, as heavy loads can easily roll over normal footwear.
  • Gloves provide hand protection not only from the strain of maneuvering a load, but also prevent splinters when handling pallets directly.

Proper Use

  • Never operate a pallet jack unless trained and authorized to do so.
  • Check to make sure the jack is working properly before attempting to move a load.
  • If there are any problems with the jack, remove it from service and notify your supervisor immediately.
  • Check loads before attempting to move them. Make sure they are not too tall or improperly balanced.
  • Never exceed a jack’s weight capacity.
  • Never use just one fork to move a load.
  • Center forks in the middle of the load to maintain balance.
  • Use both hands to raise a manual pallet jack to avoid muscle strain.
  • Raise the pallet off the floor only enough to allow for easy movement.
  • Check your intended path for bumps or debris that could disrupt your movement.
  • Ask for help if a pallet is extra heavy or if you need to move the pallet up or down an incline.
  • If the load obstructs your view, get a spotter to help you maneuver the jack safely.
  • Making wide turns will help you avoid catching the load on corners.
  • Never move a load so fast that you are unable to stop reasonably quickly.
  • Only push pallet jacks when you are going down an incline. In all other situations, pulling gives you better control.
  • Never make sharp turns on inclines.
  • Never place your feet or hands under a raised pallet.
  • Whenever a load is left unattended on a jack, always lower it to the ground.
  • Only use jacks for their intended use. Riding on the jack and other kinds of horseplay can lead to accidents.

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